The
Process Of Making Cheese
Cheese is made from the curds
produced when milk is coagulated & is a fermented milk product. Microbes play an
important role in determining the type of cheese that is made. When milk is coagulated it
will separate into curds and whey. The curd is solid and the whey is liquid. The main
types of milk used to make cheese are from cows, sheep & goats.
Milk is approximately 88% water, the remainder are mainly proteins, minerals, sugar
(lactose), fat etc. There ate two types of proteins in milk, casein & albumin. The
casein helps in coagulating the milk. The albumin is in the whey. Whole milk sold in
stores has approximately 4% fat, most of the fat will end up in the curd. It would go to
say "the higher the fat content, the softer the curd & the cheese texture".
Skim milk is used to make the starter cultures & the lower fat cheeses, e.g. Romano,
Parmesan & cottage. The approximate percentages of fat are Cow= 3.8%, Goat= 6.0% and
Sheep 9.0%.
After the milk coagulates, the whey is removed & the curd is processed into cheese.
The cheese contains almost all of the vitamins, minerals & nutrients of the milk. It
would take approximately 10 pounds of milk to make one pound of cheese.
Cheesemaking is divided into two parts, the manufacturing process & the ripening or
aging process. Manufacturing is essentially the first 24 hours, from pasteurization to
salting. Pasteurization is treating the milk with heat for a short period of time to
destroy some of the bacteria that are harmful to humans. Many bacteria and bacteria spores
will still remain in the milk after pasteurization. It is these bacteria that will cause
milk to sour. Bacteria is also used to acidify the milk. The reason to acidify the milk is
to lower the pH of the milk. The amount of acid has a direct affect on the coagulation,
curd strength among other affects on the cheese process. Too much acid will cause the
cheese to be crumbly, low acid will cause the cheese to have a pasty consistency. Bacteria
feed on the lactose in the milk and produce lactic acid. As time goes, the lactic acid
increases thereby achieving a lower pH in the milk. Lemon juice or vinegar can also be
used instead of the bacteria.
Dehydration is the removal of the water. As the pH is lowered, the structural nature of
the proteins also change. The casein proteins that form the curds entraps water and fat.
There are three methods used to cause milk to coagulate 1) by the addition of enzymes
(rennet etc.), 2) acidification to a pH of 4.6 without heat, 3) acidification to a pH of
5.2 with heating. The most common method being used for coagulation is by the addition of
enzymes. The physical properties of enzyme coagulated cheese are superior to the acid
coagulated cheese. The enzymes used to coagulate milk may come from a number of sources:
animals, plants & fungi. The most common source is rennet. Rennet is made from the
lining of the fourth stomach of calves.
Cheese is made from the curds produced when milk is coagulated & is a fermented
milk product. Microbes play an important role in determining the type of cheese that is
made.When milk is coagulated it will separate into curds and whey. The curd is solid and
the whey is liquid. The main types of milk used to make cheese are from cows, sheep &
goats.
Milk is approximately 88% water, the remainder are mainly proteins, minerals, sugar
(lactose), fat etc. There ate two types of proteins in milk, casein & albumin. The
casein helps in coagulating the milk. The albumin is in the whey. Whole milk sold in
stores has approximately 4% fat, most of the fat will end up in the curd. It would go to
say "the higher the fat content, the softer the curd & the cheese texture".
Skim milk is used to make the starter cultures & the lower fat cheeses, e.g. Romano,
Parmesan & cottage. The approximate percentages of fat are Cow= 3.8%, Goat= 6.0% and
Sheep 9.0%.
After the milk coagulates, the whey is removed & the curd is processed into cheese.
The cheese contains almost all of the vitamins, minerals & nutrients of the milk. It
would take approximately 10 pounds of milk to make one pound of cheese.
Cheesemaking is divided into two parts, the manufacturing process & the ripening or
aging process. Manufacturing is essentially the first 24 hours, from pasteurization to
salting. Pasteurization is treating the milk with heat for a short period of time to
destroy some of the bacteria that are harmful to humans. Many bacteria and bacteria spores
will still remain in the milk after pasteurization. It is these bacteria that will cause
milk to sour. Bacteria is also used to acidify the milk. The reason to acidify the milk is
to lower the pH of the milk. The amount of acid has a direct affect on the coagulation,
curd strength among other affects on the cheese process. Too much acid will cause the
cheese to be crumbly, low acid will cause the cheese to have a pasty consistency. Bacteria
feed on the lactose in the milk and produce lactic acid. As time goes, the lactic acid
increases thereby achieving a lower pH in the milk. Lemon juice or vinegar can also be
used instead of the bacteria.
Dehydration is the removal of the water. As the pH is lowered, the structural nature of
the proteins also change. The casein proteins that form the curds entraps water and fat.
There are three methods used to cause milk to coagulate 1) by the addition of enzymes
(rennet etc.), 2) acidification to a pH of 4.6 without heat, 3) acidification to a pH of
5.2 with heating. The most common method being used for coagulation is by the addition of
enzymes. The physical properties of enzyme coagulated cheese are superior to the acid
coagulated cheese. The enzymes used to coagulate milk may come from a number of sources:
animals, plants & fungi. The most common source is rennet. Rennet is made from the
lining of the fourth stomach of calves.
The most common enzyme used to coagulate milk is rennet. Rennet is made from the fourth
stomach of calves. The calves are milk fed and are usually less than 10 days old. Young
calves are used because they stop making chymosin as they get older. The most important
enzyme in rennet is chymosin. Rennet would therefore be a problem for the kosher consumer.
Rennin is the name given to the enzyme fraction of rennet. Until recently the only source
of rennin was calves. Science has created a system for the enzyme chymosin that does not
require calves. Using genetic engineering, the gene for chymosin was cut from a calf cell
and they were able to produce an exact microbe copy of the calf chymosin. Microbes
replicate and grow rapidly, thus a supply of rennin is available.
STARTER CULTURES: Cheese making also requires starter cultures. The natural
culture in milk is destroyed by the heat treatments given to milk, are uncontrollable
& unpredictable. With starter cultures you can control the flavor, aroma, inhibit
undesirable organisms etc. There are single strain cultures and mixed or compound
cultures. In the compound cultures, each strain will provide its own specific
characteristics. The commercial manufactures of starter cultures will make them in
different forms. They will make them frozen, freeze-dried or spray-dried. There are a
number of steps necessary for preparing starter culture ready for cheese production. There
is a mother culture-first inoculation (all cultures will originate from this mother
culture). The mother culture is not made from kosher supervised milk and the mother
culture may have come from an animal that was a Treif (= a mortal injury that will render
an animal not kosher) animal.
ADDITIVES: The following may all be added to the milk cheese process: Calcium,
nitrates, color, hydrogen peroxide & lipases. Calcium is added to replace the calcium
lost during pasteurization. The calcium also reduces the amount of rennin required. The
nitrates control some undesirable effects in cheeses such as the Swiss & Edam cheeses.
Lipases are normally present in raw milk, but are inactivated during pasteurization.
Lipases may be added to ensure proper flavor development.
CHEESE RIPENING: Except for fresh cheese, the curd is ripened for various times
at various temperatures. The process of ripening will continue till the cheese develops
its characteristic flavor, texture etc. During ripening there are ripening agents used.
Ripening agents used in cheese making are: Rennet, lipases, moulds/yeasts, bacteria and
enzymes. Temperature and humidity will have an affect on the final end product. Ripening
or aging of cheese may be just days, weeks, months or even years. Cheeses that are aged 6
months or more are of the type of cheeses that require the 6-hour waiting time between
eating cheese and eating meat. |